Alumina Silicon Carbide Zirconia Sealing Gasket Ceramic Foam Filter for Foundry

• Customization: Available
• Application: Refractory, Grey Iron/Ductile Iron/Nonferrous Alloy
• Feature: Long Time Materials
• Model NO.: SF-CFF
• Shape: Plate
• Product Name: Ceramic Foam Filter
• Pore Density (Ppi): 10ppi to 50ppi
• Porosity (%): 80-90
• Refractoriness (℃): 1580< Refractoriness< 1770
• Type: Refractory Material
• Material: Silicon Carbide (SiC)
• Transport Package: Cartons with Pallet
• Specification: 1.1*1.1*0.12
• Trademark: SEFU
• Origin: China
• HS Code: 6909110000
• Production Capacity: 4000000pieces /Month
• Package Size: 55.00cm * 37.50cm * 28.00cm
• Package Gross Weight: 1.500kg

Product Description

 

Product Description

Ceramic foam filters are a new type of molten metal filter for filtering impurities from liquid metals to decrease casting flaws. They have the characteristics of lightweight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance, and high-temperature stability in molten metal.
Non-metallic inclusions in casting are one of the most main reasons for casting defects. Ceramic foam filters have a three-dimension net structure, they are able to increase the surface areas and absorb the sinter, the liquid metal becomes purer, water quality problems such as sand pores and air pores are much less, and the casting quality becomes much better.
Ceramic foam filters are not only widely applied in the plant of metal castings such as the casting of steel, iron, copper, and aluminum but also be applied in gas treatment in high temperatures, carrier of catalyzer, solid heat exchange, and advanced filling for the chemical industry.
We have developed a series of ceramic foam filters which are made of different materials such as alumina, silicon carbide, zirconia, and magnesia. All of the materials are available in square, round, and custom geometric shapes; Sizes ranging from 10mm up to 600mm; And thicknesses from 10-50mm. Pore densities from 10-60 PPI (pores per inch) are available.

Ceramic Foam Filter Features
1. Decontaminate the melting metal liquid.
2. Simplified gating system.
3. Improve the metallurgical structure of the castings.
4. Reduce impurities in the castings.
5. Improve casting quality rate.
6. Reduce casting internal re-oxidation defects. 
7. Reduce surface defects after machining the castings.

We are a professional supplier of foundry filters in China, ceramic foam filters are the most effective filtering system available and have a unique three-dimension channel structure. Our filtration systems can help customers remove inclusions, reduce turbulence and provide rapid and consistent flow to improve casting quality and reduce the defective rate and casting cost. They are widely used for aluminum, copper, iron, and steel casting applications.
Our ceramic foam filters have the characteristics of lightweight, high mechanical strength, large specific surface areas, high porosity, excellent thermal shock resistance, chemical corrosion resistance, and high-temperature stability in molten metal. It not only can filter residuum but also can adsorption, especially for tiny impurities of 1-10μm. 
Our ceramic foam filter is not only applied for molten metal filtering in high temperatures But also be applied purification of high-temperature gas dust, sound insulation, biological enzyme carrier in medical preparation, catalyst carrier substrate, solid heat exchange, and advanced filling for the chemical industry.

We can offer various materials of ceramic foam filters, such as silicon carbide foam ceramic filters, zirconia foam ceramic filters, magnesia foam ceramic filters, and alumina foam ceramic filters, we can produce square, rectangular and round filters of dimensions required by the client and porosity 10 PPI and 40 PPI (pore per inch).

Ceramic foam filter size:
The size are available in square, round, and custom geometric shapes; sizes ranging from 10mm up to 500mm, and thicknesses from 10-50mm. The most common porosities are 10ppi,15 ppi, 20ppi, 30ppi,40ppi,50ppi. Higher porosities are available upon request. Custom-made cut-to-size filters are also possible.
Common size in Round shape:
40x11mm, 40x15mm, 50x15mm, 50x22mm, 60x22mm, 70x22mm, 80x22mm , 90x22mm,100x22mm, 120x25mm,150x22mm, 200x25
common sizes in Square shape:
37x37x12.5mm, 40x40x11mm, 40x40x13mm, 40x40x15mm, 50x50x13mm, 50x50x15mm, 50x50x22mm, 75x75x22mm, 50x75x22mm, 100x75x22mm, 100x100x22mm, 55x55x15mm, 150x150x22mm, 200x200x25

Physical Properties and Applications 

Physical Properties For Ceramic Foam Filter
Material	SIC	AL	ZR
Color	Grey Black	White	Yellow
Pore Density	10-40 PPI	10-60 PPI	10-40 PPI
Porosity	80%-90%	80%-90%	80%-90%
Operating temperature (ºC)	≤ 1500	≤ 1100	≤ 1700
Bending Strength (MPa)	≥0.8	≥0.6	≥1.0
Thermal Shock Resistance(times/1100ºC)	6	6	6
Applications	Ductile cast iron, Grey iron, and other cast iron and nonferrous alloy	Aluminum, Aluminum alloys, and other non-ferrous alloy.	Stainless steel, Carbon steel, and large cast iron.

Packing                                                 

1.  Inside packing: Filters are put in small boxes and Layered packaging. There is cardboard between each layer.
2. Outside packing: Cartons&Pallets. Three layer corrugated cartons and export special pallets.
3. The mark on cartons can be designed according to the customer's request.  

 

FAQ

We have organized several common questions for our clients, which may help you sincerely: 

Q1. What are your terms of packing?
A: Generally, we pack our goods in neutral white boxes and brown cartons with pallets. If you have a legally registered patent,we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What are your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.

Q3. What are your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.

Q4. Can you produce according to the samples?
A: Yes, we can produce your samples or technical drawings. We can build the molds and fixtures.

Q5. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q6. How to guarantee the quality of the products?
We have established an international advanced quality management system for every link from raw material to the final product we have strict quality tests; We resolutely put an end to unqualified products flowing into the market. At the same time, we will provide necessary follow-up service assurance.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive prices to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.