Product Description
Alumina Ceramic Foam Filter for Aluminum Casting
Alumina ceramic foam filter is a new type of low-density, high porosity with a three-dimensional network skeleton structure of the filter.
It is widely used in the aluminum process industry for molten aluminum filtering, so as to improve aluminum quality.
Alumina ceramic foam filter is mainly used for the purification process of aluminum, aluminum alloy, and other nonferrous alloy production. It can effectively remove the non-metal solid mixture from aluminum and aluminum alloy fusant, reduce trapped gas, and provide laminar flow and then the filtered metal is significantly cleaner. Cleaner metal results in higher-quality castings, less scrap, and fewer inclusion defects, to improve the quality of aluminum alloy and other non-ferrous alloy casting, all of which contribute to reducing casting cost, its maximum service temperature of 1200°C.
Alumina CFF Features
1. Superior dimensional tolerances.
2. Stable chemical property.
3. Excellent filtration efficiency.
4. Excellent mechanical strength.
5. Resistant to corrosion and thermal shock resistance.
6. Beveled edges and compressible gasket.
7. High porosity
8. High adsorption rate
Product Application
Alumina ceramic foam filter is mainly applied to the aluminum and aluminum alloy fusant filter equipment of continuous casting, half-continuous casting, gravity casting, and low-pressure casting, also applied to other non-ferrous metal precision casting, gas-solid and liquid-solid separation medium, high-temperature gas filter, chemical filling, sound absorbing material and catalysis carrier, etc.
Product Parameters
Alumina ceramic foam filter filter capacity
| Dimension inch |
Dimension mm |
Pore size ppi |
| 23*23*2 |
584*584*50 |
20/30/40/50 |
| 20*20*2 |
508*508*50 |
20/30/40/50 |
| 17*17*2 |
432*432*50 |
20/30/40/50 |
| 15*15*2 |
381*381*50 |
20/30/40/50 |
| 12*12*2 |
305*305*50 |
20/30/40/50 |
| 9*9*2 |
228*228*50 |
20/30/40/50 |
Filter capacity is derived from 20PPI filters
| Dimensions(inch) |
Dimension( mm) |
Flow Rate(kg Al/min) |
Filter capacity(t Al) |
| 7' × 7' × 2' |
178 x 178 x 50 |
20-60 |
5 |
| 9' × 9' × 2' |
228 x 228 x 50 |
40-120 |
10 |
| 12' × 12' × 2' |
305 x 305 x 50 |
80-240 |
15 |
| 15' × 15' × 2' |
381 x 381 x 50 |
120-360 |
25 |
| 17' × 17' × 2' |
431 x 431 x 50 |
160-480 |
35 |
| 20' × 20' × 2' |
508 x 508 x 50 |
230-490 |
45 |
Alumina ceramic foam filter technical data
| Porosity(%) |
80~90% |
| Working Temperature |
≤1100°C |
| Bending Strength(Mpa) |
0.6 |
| Compression Strength(Mpa) |
0.8 |
| Thermal Shock Resistance |
1100°C---room temperature 6 times |
| Volume Density |
0.35-0.45 g/cm3 |
Quality Control:
- All production processes are carried out under the control of the ISO9001 quality management system. During the production process, first, ensure that the ambient temperature and humidity are within the required range. From raw material cutting, slurry forming, blank drying, and sintering, workers in each key process must In the process of self-inspection of the hole, size, weight, and appearance of the filter, the inspectors regularly conduct random inspections to ensure that defective products do not flow into the next process.
- Production inspection: self-inspection by production workers and regular sampling inspection by full-time inspectors. The finished products are fully inspected to ensure that qualified products flow into customers.
- After-sales service: If damaged during transportation, replenishment will be provided according to the situation. If the product is found to have quality problems during use, after both parties confirm that it is a problem with the filter, our factory will exchange or return the product.
Refractory Foundry Ceramic Plate Alumina Foam Filter for Molten Aluminum Alloys Filtration
Detailed Photos
The alumina ceramic foam filter is equipped with a gasket on the edges; the gasket assures the proper and tight position of the filter within the filter box. There are different types of gaskets available, e.g. ceramic fiber gasket, etc., and also can provide alumina ceramic foam filters without gaskets. These types of filters have been favored by customers from Europe and the United States for years.
FAQ
Q: Are you Factory?
A: Definitely, we are a factory. Welcome to visit us!
Q: What Parameters should I provide to you for a proper quotation?
A: Application, pore size, dimension, color, quantity, packing requirements, trade terms.
Q: How can you control your quality?
A: We have a complete QC system for the chemical composition and physical properties for each production processing. After production, all the goods will be tested, and we have the quality certificates with ISO9001.
Q: What is your lead time?
It usually takes about 15- 20 days after receiving the PO.
Q: Do you provide Samples?
A: Yes, our factory provides samples for testing, pls send detailed parameters to us. (if customized, withdrawing is best) The samples will be charged or free according to the specific requirements.
Q: What are the Payment Terms?
A: We accept T/T, L/C, West Union, etc.
Q: How can I get samples?
A: We are honored to offer you the samples.
Q: What about your Packing?
A: We provide carton boxes, pallets, etc. OEM packing is available too.
Q: Do you have R&D services?
A: We have an R&D department to assist you in developing new products.
Q: Does your company accept customization?
A: We accept OEM service.
Q: Can we visit your company?
A: Yes, for sure, you are welcome to visit our company.
Alumina Ceramic Foam Filter for Aluminum Casting
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