Cangzhou Sefu Ceramic New Materials Co., Ltd.
Add: Guanting Industrial Park, Cangzhou City, Hebei, China
Product Description
Cordierite Ceramic Honeycomb Filter
Ceramic honeycomb filter for the metal melting now are extensively applied to the metallurgic plants of casting/foundry, for example, steel, iron, copper and aluminum, etc. Because of its high mechanical intensity and heat-resistance, it is used to get rid of the metal impurity, refractory scrap, solid refractory alloy, sinter, in the molten metal liquid when casting the products, so as to reduce the air vent of casting, improve the quality of casting and also reduce the casting cost.
Features
·Made by high pressure production process, honeycomb ceramic filters have high strength.
·Purifying the metal liquid, absorbing the oxide and filtering the non-metal impurities.
·Making the metal liquid flowing at stable speed, reducing the vortex and reducing the bubbles in the casting.
·Improving metal structure and quality prolong the working life of the casting.
·Improving the casting surface performance and improving the density of the casting.
Specification
Name |
Type (hole/square inch) |
Specification (mm) |
Application |
Honeycomb Ceramic Filter |
|
66x66x12.5 |
Iron Casting Filter |
300 |
81x81x12.5 |
100 |
55x55x12.5 |
|
70x12.5 |
100 |
60x12.5 |
100-300 |
50x50x12.5 |
|
81x81x12.5 |
300 |
66x66x12.5 |
100 |
66x66x12.5 |
110 |
81x81x12.5 |
300 |
55x55x12.5 |
|
75x50x21 |
50 |
37x37x9.5 |
300 |
40x40x14.5 |
|
125x125x15 |
125x100x15 |
Cordierite Molten Metal Filtration Honeycomb Ceramic Filter for Iron Casting
Detailed Photos
1) Performance Index
Item Material |
Al2O3(%) |
Hole type (round/square) |
Millihole(μm) |
Coefficient of thermal expansion(×10-6/ºC) |
Softening temperature(ºC) |
Normal temperature compressive strength(MPa) |
Cordierite |
37 |
Round/Square |
2-3 |
≤1.8 |
1390 |
z≥12 |
Mullite |
46 |
2-3 |
≤4.0 |
1550 |
≥15 |
Alundum mullite |
70 |
2-3 |
≤5.5 |
1700 |
≥15 |
The customer may offer appearance, norms and size. We can also produce by joint-design and experiments.
2)Geometry Characteristic of common filter:
Sectional size (length×width,mm) |
Hole type |
Aperture (mm) |
Number of hole (cells) |
Cell-opening ratio(%) |
Pieces per cube |
100×100×20 |
Square |
2.2×2.2 |
33×33=1089 |
52.70 |
5000 |
100×100×20 |
Square |
2.5×2.5 |
31×31=961 |
60.06 |
5000 |
100×100×20 |
Square |
3.0×3.0 |
24×24=576 |
51.84 |
5000 |
81×81×12.5 |
Square |
1.46×1.46 |
44×44=1936 |
62.89 |
12193 |
75×75×15 |
Square |
2.2×2.2 |
26×26=676 |
58.17 |
11852 |
75×75×15 |
Round |
Φ2.5 |
492 |
42.94 |
11852 |
120×65×20 |
Square |
2.2×2.2 |
38×20=760 |
47.16 |
6410 |
100×65×20 |
Square |
2.2×2.2 |
33×21=693 |
51.6 |
7692 |
100×60×12.5 |
Square |
2.2×2.2 |
33×20=660 |
53.29 |
13333 |
100×50×20 |
Square |
1.6×1.6 |
50×24=1200 |
61.44 |
10000 |
66×66×12.5 |
Square |
1.2×1.2 |
42×42=1764 |
58.31 |
18365 |
66×66×12.5 |
Square |
1.46×1.46 |
37×37=1369 |
66.99 |
18365 |
66×66×12.5 |
Square |
2.2×2.2 |
26×26=676 |
75.11 |
18365 |
66×66×12.5 |
Round |
Φ2.4 |
440 |
45.7 |
18365 |
60×60×20 |
Square |
1.6×1.6 |
29×29=841 |
59.80 |
13889 |
60×60×15 |
Square |
2.2×2.2 |
20×20=400 |
53.78 |
18519 |
55×55×12.5 |
Round |
Φ2.3 |
367 |
50.41 |
26446 |
55×55×12.5 |
Square |
2.2×2.2 |
21×21=441 |
70.56 |
26446 |
55×55×12.5 |
Square |
1.15×1.15 |
37×37=1369 |
59.85 |
26446 |
50×50×12 |
Square |
2.2×2.2 |
19×19=361 |
69.89 |
33333 |
50×50×12.5 |
Round |
Φ2.3 |
294 |
48.86 |
32000 |
40×40×10 |
Round |
Φ2.2 |
172 |
40.86 |
62500 |
40×40×10 |
Square |
1.4×1.4 |
22×22=484 |
59.29 |
62500 |
Φ90×12.5 |
Square |
2.2×2.2 |
696 |
52.95 |
12582 |
Φ60×10 |
Square |
1.44×1.44 |
502 |
36.82 |
35368 |
Φ52×7 |
Square |
2×2 |
234 |
44.07 |
67304 |
Φ52×7 |
Square |
1.44×1.44 |
286 |
27.93 |
67304 |
Φ50×10 |
Round |
Φ2.3 |
109 |
23.06 |
50955 |
|
3) Filterable Melt Metal Weight of Iron and Flow Rate
No. |
Sectional size |
Thickness |
Aperture |
Number of hole |
Cell-opening ratio |
Effective filter area |
Flow velocity |
Filter capacity |
Kg/s |
kg |
mm |
mm |
mm |
num |
% |
mm² |
Gray iron |
Ductile iron |
Gray iron |
Ductile iron |
1 |
40×40 |
10 |
1.44×1.44 |
484 |
62 |
1200 |
2-3 |
|
40-60 |
|
12 |
2.0×2.0 |
225 |
56 |
1200 |
|
1-3 |
|
20-48 |
2 |
50×50 |
12.5 |
2.0×2.0 |
400 |
64 |
1960 |
|
1-3 |
|
30-75 |
3 |
55×55 |
12.5 |
1.15×1.15 |
1369 |
59 |
2310 |
4-6 |
|
70-120 |
|
12.5 |
2.2×2.2 |
441 |
70 |
2310 |
|
2-4 |
|
16 - 44 |
4 |
|
15 |
1.6×1.6 |
841 |
60 |
2820 |
4-7 |
|
75-130 |
16 - 44 |
|
60×60 |
20 |
2.2×2.2 |
400 |
54 |
2820 |
|
2-5 |
|
28 - 75 |
5 |
66×66 |
12.5 |
1.24×1.24 |
1681 |
60 |
3560 |
4 - 7 |
|
65 - 110 |
|
12.5 |
1.44×1.44 |
1225 |
59 |
3560 |
4 - 8 |
|
65 - 110 |
|
12.5 |
2.1×2.1 |
576 |
59 |
3560 |
|
2 - 5 |
|
30 - 80 |
6 |
75×75 |
15 |
2.2×2.2 |
676 |
59 |
4650 |
|
3 - 6 |
|
45 - 110 |
7 |
81×81 |
12.5 |
1.44×1.44 |
1932 |
61 |
5510 |
8-12 |
|
100-165 |
|
8 |
100×50 |
20 |
1.6×1.6 |
1200 |
62 |
4100 |
6-9 |
|
80-130 |
|
9 |
100×100 |
20 |
2.5×2.5 |
961 |
61 |
8500 |
|
5-9 |
|
150 - 280 |
10 |
150×100 |
22 |
2.5×2.5 |
1426 |
59 |
13250 |
|
8-13 |
|
180 - 310 |
11 |
150×150 |
22 |
3.0×3.0 |
1296 |
52 |
19600 |
|
12-18 |
|
230-400 |
FAQ
Q: Are you Factory?
A: Definitely, we are a factory. Welcome to visit us!
Q: What Parameters should I provide to you for a proper quotation?
A: Application, pore size, dimension, color, quantity, packing requirements, trade terms.
Q: How can you control your quality?
A: For each production processing, we have a complete QC system for the chemical composition and physical properties. After production, all the goods will be tested, and we have the quality certificates with ISO9001.
Q: What is your lead time?
It usually needs about 15- 20 days after receiving the PO.
Q: Do you provide Samples?
A: Yes, our factory provides samples for testing, pls send detailed parameters to us. (if customized, withdrawing is best) The samples will be charged or free according to the specific requirements.
Q: What are the Payment Terms?
A: We accept T/T, L/C, West Union, etc.
Q: How can I get samples?
A: We are honored to offer you the samples.
Q: What about your Packing?
A: We provide carton boxes, pallets, etc. OEM packing is available too.
Q: Do you have R&D services?
A: Yes, we have an R&D department to assist you in new product development.
Q: Does your company accept customization?
A: We accept OEM service.
Q: Can we visit your company?
A: Yes, for sure, you are welcome to visit our company.